Ford E-550 (1998-2008) – fuse and relay box
Fuse and Relay Box Diagrams – Ford E-550
Applies to vehicles manufactured in the years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008.
Diagram of the fuse box in the passenger compartment
The fuse panel is located below and to the left of the handlebar next to the brake pedal. Remove the panel cover to access the fuses. To remove the fuse, use the fuse puller on the fuse panel cover.
| Number | Amperes [A] | Description |
|---|---|---|
| 1 | 20 | 1997-2003: 4 wheel anti-lock braking system module (4WABS) or RABS module (1997-1999) |
| 5 | 2004-2007: 4WABS module | |
| – | 2008: Not used | |
| 2 | 15 | 1997-2003: Brake Warning Light / Resistor, Instrument Cluster, Warning Chime, 4WABS Relay, Warning Indicators, Low Vacuum Warning Switch (Diesel (2001-2003) only) |
| 10 | 2004-2008: Remote Keyless Entry (RKE), O / D cancellation, Low vacuum warning switch (Diesel (2004) only), IVD module (2006-2008), 4WABS module (2008) | |
| 3 | 15 | 1997-2003: Main light switch, Remote Keyless Entry (RKE), Radio, Instrument Backlight (2001-2003), Video Cassette Player (VCP) and video screens (2001-2003), Upper console (2002-2003) |
| 2004-2007: on-board computer, radio, instrument lighting (2004), video cassette player (VCP) and video screens (2004), overhead console | ||
| 2008: Retarded Pendant Accessory Console, Audio | ||
| 4 | 15 | 1997-2003: Electric locks with Remote Keyless Entry (RKE), Entrance Lighting, Warning Chime, Modified Vehicle, Power Mirrors (1997-2000), Headlight Switch, Ceiling Lamps, Radio (KAP (1997)), Cluster (KAP (1997) )) |
| 2004-2008: Modified vehicle (2004), ceiling lights | ||
| 5 | 20 | 1997-2003: Keyless Remote Access Module, Power Lock Switches, Memory Lock, Power Locks with Remote Keyless Entry |
| thirty | 2004-2007: Power lock switches, power locks without remote keyless entry | |
| thirty | 2008: Electric door locks without BSM | |
| 6 | 10 | Brake Shift Lockout (1997-2007), Speed Control (1997-2004), Daytime Running Light Module, Reverse Parking Aid (South Africa (2007-2008)) |
| 7 | 10 | Multifunction switch, direction indicators |
| 8 | thirty | 1997-2006: Radio Capacitors, Ignition Coil, PCM Relay Diode / PCM Power Relay, Fuel Heater (Diesel (1997-2003)), Glow Plug Relay (Diesel (1997-2003)), Auxiliary PCM (APCM) (Diesel ( 2004) |
| 15 | 2007-2008: Radio capacitors, ignition coil, PCM relay diode (2007) / PCM power relay | |
| 9 | thirty | 1997-2004: Wiper control module, Windshield wiper motor |
| 5 | 2005-2008: Wiper control module | |
| 10 | 20 | 1997-2000: Main light switch, (outdoor lamps), multi-function switch (flash-to-pass) |
| 2001-2008: Master light switch, Parking lamps, License lamp (outdoor lamps), Multi-function switch (flash-to-pass), BSM (2007-2008) | ||
| 11 | 15 | Brake Pressure Switch (1998-2003), Multifunction Switch (Hazards), RABS (1998-2000), Brake Light Switch, Brake Lamps, IVD Relay (2007-2008) |
| 12 | 15 | Range Sensor (TR) (1997-2003), Backup Lamps, Auxiliary Battery Relay, Trailer Tow Relay (2004-2005) |
| 13 | 15 | Mixed door actuator, air conditioning mode, function selector switch (1998-2007) |
| 14 | 5 | Instrument cluster |
| 15 | 5 | Trailer battery charge relay, cluster (2004-2008), BSM (2007-2008), daytime running light (DRL) module (2004) |
| 16 | thirty | Electric seats |
| 17 | – | 1997-2003: Not used |
| 5 | 2004-2008: Power mirrors | |
| 18 | – | Not used |
| 19 | 10 | 1997-2003: Airbag diagnostic monitor |
| – | 2004-2008: Not used | |
| 20 | 5 | 1997-2003: Overdrive Cancel Switch |
| 10 | 2004-2008: Restrictions | |
| 21 | thirty | 1997-2003: Electric windows |
| – | 2004-2008: Not used | |
| 22 | – | 1997: Not used |
| 15 | 1998-2008: Memory Power Radio (1998-2007), Rear Seat Control Unit (2003-2004), Video Screen (2003), E-Traveler Radio (2001-2002), E-Traveler Console (2001-2002), Accessories Relay Delay (2004-2008), Battery Saver Relay (2004-2007), Instrument Cluster (2004-2008), Courtesy Lamp Relay (2004-2008), Audio (2008) | |
| 23 | 20 | 1997-2003: Cigar lighter, Data Link Connector (DLC) |
| 20 | 2004-2008: Electric locks with Remote Keyless Entry (RKE) or sliding doors | |
| 24 | 5 | 1997-1999: Illuminated input module |
| – | 2000-2008: Not used | |
| 25 | 10 | Left headlight (low beam) |
| 26 | – | 1997-2000: Not used |
| 20 | 2001: Rear feed point | |
| – | 2002-2003: Not used | |
| 20 | 2004-2008: Cigar lighter, Diagnostics (2004-2007) | |
| 27 | – | 1997: Not used |
| 5 | 1998-2008: Radio / Audio | |
| 28 | 25 | 1997-1999: Power plug |
| 20 | 2000-2003: power plug | |
| – | 2004-2008: Not used | |
| 29 | – | 1997-2003: Not used |
| 20 | 2004: Power Point # 4 (console) | |
| – | 2005-2007: Not used | |
| 10 | 2008: Diagnostics | |
| 30 | 15 | Daytime running lights (DRL (1997-2003)), high beam direction indicator |
| 31 | 10 | Right-hand headlight (low beam), Daytime running lights (DRL (1997-2003)) |
| 32 | – | 1997-1999: Not used |
| 5 | 2000-2003: Power mirrors | |
| 20 | 2004-2008: Power point # 1 (instrument panel) | |
| 33 | – | 1997-2000: Not used |
| 20 | 2001-2003: Power point # 2 | |
| 10 | 2004-2008: Start relay | |
| 34 | 10 | 1997-2003: Transmission Range Sensor (TR) |
| 20 | 2004: Power point # 3 (console) | |
| – | 2005: Not used | |
| thirty | 2006: Flush-mount connector No. 3 IP | |
| – | 2007-2008: Not used | |
| 35 | – | 1997-1999: Not used |
| thirty | 2000-2003: Keyless Entry Remote Access (RKE) module | |
| thirty | 2004: Modified vehicle | |
| – | 2005-2008: Not used | |
| 36 | 5 | Instrument lighting (cluster, air conditioning, lighting, radio), steering column assembly (1998-2003) |
| 37 | – | 1997-1999: Not used |
| 20 | 2000-2003: Power Plug (2001) / Rear Power Point (2002-2003) | |
| – | 2004-2005: Not used | |
| 5 | 2006: Airbag switch | |
| – | 2007: Not used | |
| 15 | 2008: Ignition switch | |
| 38 | 10 | 1997-2003: Airbag module |
| – | 2004-2007: Not used | |
| 10 | 2008: Brake shift lock | |
| 39 | – | 1997-1999: Not used |
| 20 | 2000-2003: Power point # 1 | |
| 10 | 2004-2008: Electric trailer tow brake, Center High Mount Stop Lamp (CHMSL), brake lights | |
| 40 | thirty | 1997-2003: Modified vehicle |
| 20 | 2004-2008: Power Point # 2 (Second Row Seat – Driver Side / Body B-Pillar) | |
| 41 | thirty | A modified vehicle |
| 42 | – | 1997-2004: Not used |
| 20 | 2005-2008: Circuit breaker: Electric windows | |
| 43 | – | 1997: Not used |
| 20 | 1998-2004: Circuit breaker: Power Windows | |
| – | 2005-2008: Not used | |
| 44 | – | 1997-2004: Not used |
| thirty | 2005-2008: Circuit breaker: Wiper / Washer |
Instrument panel relay module (2004-2008)
The instrument panel relay module is located behind the radio in the center of the instrument panel.
| Number | Description |
|---|---|
| 1 | Internal lamps |
| 2 | open |
| 3 | 2004: Roof marker lamps |
| 4 | Battery saver |
Diagram of the fuse box in the engine compartment
The switch box is located in the engine compartment and contains high-current fuses that protect the vehicle’s main electrical systems from overload.
| Number | Amperes [A] | Description |
|---|---|---|
| 1 | – | Battery generator |
| 2 | – | 1997-2003: Not used |
| 20 | 2004-2008: Trailer tow turn signals | |
| 3 | – | Not used |
| 4 | 5 | 1997: PCM keeps memory alive |
| 10 | 1998-2003: Powertrain Control Module (PCM) Preserve Memory, Instrument Cluster, Voltmeter (2001-2003) | |
| 10 | 2004-2008: PCM survives, canister vent (gasoline (2007-2008)) | |
| 5 | 10 | 1997-2003: Right trailer turn signal |
| 20 | 2004-2008: Trailer tow running lights and backup lamp relays | |
| 6 | 10 | 1997-2003: Trailer left turn signal |
| 20 | 2004-2008: Trailer tow turn signals | |
| 7 | – | 1997-2001: Not used |
| 20 | 2002-2003: Marker lamps | |
| 10 | 2004-2008: Diesel: alternator | |
| 20 | 2006-2008: Gasoline: CMS, HEGOS, MAF, EGR, A / C clutch relay | |
| 8 | 60 | 1997-2003: Instrument Panel Fuses 4, 5, 10, 11, 16, 22, 23, 28, 32, 38 |
| 2004-2008: Instrument panel fuses 4, 5, 10, 11, 16, 17, 22, 23, circuit breaker 44 | ||
| 9 | thirty | PCM power relay, engine compartment fuse 4 |
| 10 | 60 | Auxiliary battery relay, Engine compartment fuses 5 (2004-2008), 14 (1997-2003), 22 |
| 11 | – | 1997: Not used |
| thirty | 1998-2003: Injector Driver Module (IDM) relay | |
| 50 | 2004-2008: Injector driver module (IDM) relay | |
| 12 | 60 | 1997-2003: Engine compartment fuses 25 (2001-2003), 26 (1997-2000), 27 |
| 60 | 2004-2008: Engine compartment fuses 3, 5, 23 and 26, Instrument panel fuses 26 and 32, Diesel engine start relay / PCM start relay | |
| 13 | 50 | Blower motor relay (blower motor) |
| 14 | thirty | 1997-2003: Trailer ride lamp relay, Trailer backup lamp relay |
| – | 2004-05: Not used | |
| 20 | 2006-2007: Injectors (gasoline engines) | |
| 40 | 2008: ABS / IVD | |
| 15 | 40 | 1997-2003: Main light switch, Daytime Running Light (DRL (2001-2003)) |
| thirty | 2004-2008: Main light switch | |
| 16 | 50 | Auxiliary Blower Motor Relay, Remote Keyless Access Module (1997-2000) |
| 17 | thirty | 1997-2003: Fuel pump relay (gasoline), Injector driver module relay (diesel (1997-2000)) |
| 20 | 2004-2008: Fuel pump relay | |
| 18 | 60 | 1997-2003: Instrument Panel Fuses 26 (2001), 33 (2001-2003), 37 (2002-2003), 39 (2001-2003), 40, 41 |
| 60 | 2004-2008: Instrument panel fuses 29, 34, 35, 40 and 41 | |
| 19 | 60 | 1997-2007: 4-wheel anti-lock brake system (4WABS) |
| 40 | 2006-2007: AdvanceTrac with RSC | |
| 40 | 2008: 4-wheel anti-lock braking system (4WABS) and Flex Fuel Module (FF) (if equipped) or AdvanceTrac with RSC | |
| 20 | 20 | 1997-2003: Electric brake controller |
| thirty | 2004-2008: Electric brake controller | |
| 21 | 50 | Modified vehicle power |
| 22 | 40 | Trailer tow battery charge relay |
| 23 | 60 | Ignition Switch, Fuse Panel (2001-2005), Delayed Accessory Delay (2004-2008) |
| 24 | – | 1997-2001: Not used |
| 20 | 2002-2004: Natural gas tank valves (NGV only) | |
| – | 2005: Not used | |
| 5 | 2006-2008: Heated PVC (4.6L and 6.8L petrol engines) | |
| 25 | – | 1997: Not used |
| 20 | 1998-2003: NGV module (natural gas only) | |
| 2 | 2004-2006: Brake pressure switch | |
| – | 2007: Not used | |
| 20 | 2008: PCM – Fuel Injectors | |
| 26 | 10 | 1997-2000: Generator / Voltage regulator (diesel only) |
| 10 | 2001-2003: A / C clutch (4.2L only) | |
| 10 | 2004-2008: Daytime running light (DRL) module, A / C clutch | |
| 27 | 15 | Horn, daytime running light module (1997-2003) |
| 28 | Powertrain control module (PCM) LED | |
| 29 | Auxiliary battery diode | |
| A | 1997-2001: Not used | |
| 2002-2003: Marker lamps | ||
| 2004-2008: Fuel pump | ||
| B | 1997-2000: Not used | |
| 2001-2003: Stop lamp | ||
| 2004-2008: Horn | ||
| C. | Trailer reversing lamps | |
| D | Lamps for driving on a trailer | |
| E. | Trailer Battery Charging (1998-2001 – Trailer Running Lights) | |
| F. | 1997: Not used | |
| 1998-2008: IDM (diesel only) | ||
| 2001-2003: A / C clutch (4.2L only) | ||
| 2006-2008: IVD (petrol only) | ||
| G. | PCM | |
| H. | Blower motor relay | |
| J. | 1997-2003: Horn | |
| 2004-2008: Accessory delay | ||
| K. | 1997-2003: Fuel pump (petrol only) | |
| 1997-2000: IDM (diesel only) | ||
| 2004-2008: Start (diesel only) | ||
Engine compartment relay module (2004-2008)
The engine compartment relay module is located in one of two locations. On the driver’s side in the engine compartment above the brake master cylinder ( petrol engine) or on the passenger’s side in the engine compartment behind the transfer case (diesel engine).
| Number | Description |
|---|---|
| 1 | 2005-2008: PCM backup lamp |
| 2004: Trailer tow turn left | |
| 2 | Air conditioning control |
| 3 | 2005-2008: Trailer tow right turn |
| 2004: PCM backup lamp | |
| 4 | 2005-2008: Trailer tow left turn |
| 2004: Trailer tow turn right |
